2. Reuse and reconditioning: keeping components in circulation
Two routes keep a component out of the scrap stream. Reuse puts an unchanged part back into service. Working with our clients, we set up reuse loops for items that are commonly treated as consumables. They are collected, cleaned in a cleanroom process, checked against the original specification, and returned to stock. One of our clients reuses over 100,000 items a year this way, and that number is expected to grow to 200,000. The quality bar does not move: tools such as drills can be used three to four times after cleanroom cleaning without dropping below the original specification, which is what makes them acceptable in regulated production environments.
Reconditioning goes a step further and restores a worn tool, and it works best when it is designed in, not retrofitted later. For a fast-growing manufacturer we built reconditioning into the supply strategy from the launch of their new production facility in 2023, starting with a single CNC machine and scaling as the site grew to dozens of machines. High-value tools make up around 10 percent of the tool range but nearly 30 percent of total tool costs, so that is where the effort pays off. Some of those tools cost more than 1,000 euro each.
Every cycle a tool does not have to be manufactured is raw material, energy, and transport that is never used. That is why reuse and reconditioning show up in the cost base and in the emissions figure at the same time.